According to the user’s demand, the equipment we provide will guarantee to meet the following technical parameters. And the user can use this constant climate chamber according to the following technical proposal.
Equipment Name
Product Name: Constant Temperature And Humidity Test Chamber
Product Model: JS-TH-225-20
Application Notes About constant climate chamber
Application of Constant Temperature And Humidity Test Chamber:
This humidity temperature chamber is suitable for materials that need to be tested in different environments to get its reliability result.
The things you can test include:
- All kinds of automotive parts
- Electrical and electronic products
- Other products, parts and materials
In addition, the constant temperature and humidity chamber can also provide the following environmental simulations:
- High and low temperature constant
- Gradual change
- Sudden change
- Alternating
- Damp heat test
- Other environmental simulation
Restrictions on Test Items:
Flammable, explosive, corrosive, volatile substances, strong electromagnetic emission sources of testing and storage (except for special requirements)
Constant Temperature And Humidity Chamber Size
- Effective Volume: 225L
- Inner Box Size: W(Wide)600mm*H(High)750mm*D(Deep)500mm
- Outer Box Size: W(Wide)850mm*H(High)1850mm*D(Deep)1600mm
Performance Parameters
Structure and Materials of constant environmental chamber
Structural Design | Integral type, square keel steel frame structure. The front upper part is the workshop, the lower part is the refrigeration unit, and the right side is the electric control cabinet. |
Equipment Outer Box | Using 1.5mm thick cold tie plate double-sided electrostatic resin high-temperature spraying. (Spraying than the general paint spraying adsorption is stronger, durable) |
Equipment Inner Box | All of the equipment inside the box uses the international standard thickness of 1.0MM SUS # 304 heat-resistant cold mirror stainless steel sealing welding。 |
Insulation Layer | The thickness of the entire inner box insulation layer up to 100MM, using fire-resistant grade high-strength PU polyurethane insulation material + glass fiber overall foam. (More than the general PU heat break, fire resistance), insulation coefficient: less than 0.0212kcal/m∙hr. |
Box Door | Single door design. The door and the box between the double layer use silicone rubber sealing strips: so high and low-temperature resistance, anti-aging, and good sealing performance. To prevent the door frame and the edge of the door from condensation or frost during the low-temperature test, the door frame and the edge of the door are set with an electrothermal defrosting device. With a vacuum observation window and an electrothermal (automatic adjustment) anti-frost and anti-condensation device. |
Base Material | National standard 5mm thick angle iron +5mm thick 8*8 high quality channel steel. The inner liner can bear 200 KG uniform load. |
Viewing Window | The door of the test chamber is equipped with a visual observation window. The window has an electric heating (automatic adjustment) anti-frost and anti-condensation device. Accordingly, you can observe the test sample’s test condition inside the chamber through the observation window at any time. |
Lighting Inside the Box | The observation window is equipped with a total of 1 set of Philips 48W high brightness, moisture-proof and explosion-proof energy-saving lamps, which a manual direct switch can control. |
Lead Hole | 1 on the left side of the box, size φ50mm, with low thermal conductivity flexible insulating hole plug and hole cover (can be customized upon request) |
Sealing | Door frame and insulation door docking sealing mouth using the original imported silicone seal, sealing performance is reliable and durable. |
Pressure Balancing Port | Mechanical powerless type, maintenance-free. Correction opening pressure can be adjusted according to the actual demand to balance the pressure difference between inside and outside the box. |
Test Stand | Stainless steel sample shelf two layers, adjustable spacing, load-bearing ≥ 20kg. |
Caster | 4pcs with 4 horizontally adjustable fixed foot cups and brakes |
Control Panel | Controller, over-temperature protector, time accumulator, emergency stop opening, start switch, communication port, etc. |
Temperature and humidity air supply system
Heating
Electric heating tube Fins type nickel-chromium alloy anti-corrosion and explosion-proof electrode type heating tube with over-temperature protection.
Heating control method The controller output signal is controlled by SCR SCR relay to achieve high precision temperature control by controlling the current of the heater.
Humidification
- Humidifying device
Humidification cylinder (boiler steam way) humidification, than the traditional surface humidification (water tray type) fast, high control accuracy, the box will not produce scale and other impurities pollution, low wet performance, and easy to clean. Humidification tube using all stainless steel seamless casing, insulation resistance greater than 50MΩ, and has a dry burn controller.
Humidification cylinder is made of stainless steel, and with the water level observation window.
- Water for humidification
Insulation resistance greater than 500Ωm pure water or tap water after purification treatment.
- Humidifying water tank
Equipment front drawer built-in 30L stainless steel water tank, the pump automatically replenishes water supply humidifier. Water level control adopts liquid level electronic float switch. Water tank with water level observation table and low water level line alarm device.
- Humidification control mode
Controller output signal through SSR solid state relay to achieve high precision non-contact switching control
System Dehumidification
By the refrigeration system freezing dehumidification (box air after lower than the dew point temperature evaporator, water precipitation). Choose with hydrophilic film processing evaporator fins, dehumidification performance is better. Because the hydrophilic film aluminum fins water tension is small, air condensation precipitation of water beads is very easy to slip off, not easy to produce in the fin gap obstruction of the water bridge. Thus greatly improving dehumidification efficiency!
Air Delivery
- Air delivery method
Adopt the air conditioning box multi-channel airflow balance countersink pressure circulation air supply method. Effectively prevent moisture condensation, can better control temperature and humidity uniformity, reduce fan noise.
- Circulation motor
Circulate the airflow in the test chamber to achieve a higher uniformity of temperature and humidity.
- Centrifugal wind turbine
Multi-wing centrifugal circulation wind wheel, high and low-temperature resistant aluminum alloy blades.
- Airflow control method
The controller output signal adjusts the fan speed through frequency conversion control to achieve better, more accurate and stable control of the fluctuation and uniformity of temperature and humidity in the box.
Sensors
U.S. imports of Europe and the United States plus PT100 high precision dry and wet bulb temperature and humidity sensor.
Temperature detection accuracy 0.01℃; Humidity detection accuracy: 0.1%RH.
Refrigeration system of constant temperature and humidity chamber
Cooling Method
Mechanical vapor compressor unit: single refrigeration unit.
Compressor
Fully Hermetic Compressor
Refrigerant
U.S. DuPont fluorine-free environmental protection HFC R404A/R23 (ozone depletion index are 0 ).
Condenser
Air-cooled high finned condenser.
Heat Exchangers
Imported all-welded high-efficiency ST plate heat exchanger is used, not the traditional low-end half-welded or disassembled exchanger.
Evaporator
High-efficiency multi-sectional evaporator with hydrophilic membrane fins (fin-thickened type)
Evaporative Pressure Regulating Valve
Danfoss evaporating pressure regulating valve is a kind of regulating mechanism installed on the evaporator outlet pipe to prevent the evaporating pressure of refrigerant in the evaporator from falling below the set value (to ensure that the low temperature and high humidity conditions operate for a long time without frosting)
Liquid Sight
It is used to determine the quality and water content of the refrigerant in the system. The wide-angle sight glass allows visual inspection of the system refrigerant, so it is easy to see bubbles or flash gas in the system, indicating whether the refrigerant is properly dosed and needs to be charged. The indicator element in the center of the sight glass is highly sensitive to water and gradually changes color as the water content of the system changes.
System Design Process
- Pipeline welding
The use of a high-quality copper tube nitrogen protection welding method so that the internal smooth copper tube without oxidation, to avoid the traditional welding method, caused the inner wall of the copper tube oxide impurities into the refrigeration system damage the compressor.
- Vibration damping measures
Installation of vibration-damping springs and anti-vibration soft rubber pads combined with vibration damping at the bottom of the compressor.
Refrigeration system pipeline adopts the way of adding vibration-proof hose and C-type elbow to avoid the copper pipe and rupture caused by vibration and temperature change, resulting in refrigerant leakage and thus affecting the overall performance of the system.
- Noise Control
Adopt shell and tube water-cooled high-efficiency condenser, and add wave-type sound-absorbing sponge around the refrigeration unit to achieve lower noise effect.
Power Cord and Drainage Port
The power cord is located at the back of the unit, with a water catch pan and drainage hole installed underneath.
Control panel and circuit of temperature and humidity chamber
Controller
Control Method | Using Taiwan’s imported brand industrial microcomputer controller, anti-integral saturation PID, BTC balanced temperature control mode (thermal compensation function) + DCC intelligent cooling control + DEC intelligent electrical control (temperature test alternating test program settings) software can be developed by DGB independently according to user needs. |
Control Module | The controller’s acquisition module adopts the latest 24-bit AD conversion module. It realizes automatic calibration and higher control accuracy. |
Show | New 7-inch TFT true color LED LCD touch screen (65535 true colors, resolution 800 * 480) automatic brightness adjustment, automatic lock screen function, smaller size, thinner, longer service life. |
Input | 2 groups of inputs, while supporting dry and wet bulb method and electronic humidity sensor, thermocouple T, K, E, etc. The device has an upper and lower temperature protection function. |
Display Accuracy | 24-bit high precision, full range of high precision two decimal display. |
Temperature can be set in the range of -20℃~150℃, resolution 0.01℃; | |
Humidity can be set in the range of 20%RH~98%RH, resolution 0.1%RH; | |
Time setting range: 0~999999H. Resolution 0.1 sec. | |
Program Capacity | Program capacity: not less than 120 program groups can be set, the maximum number of individual program settings is 13450 segments, extra-long operation, 530 hours per segment, maximum 32000 cycles (overall cycle and segment cycle), the maximum fixed value 999999 hours, the program can be linked between |
Operation Mode | Five operation modes: constant/ramp/program/constant/connected operation. |
Software Features
Data Logging | Built-in recording program, memory ROM in the controller can store 24H operation for 350 days. Not affected by internal battery power failure and loss of data. It is convenient to automatically generate temperature and humidity curve files, data, operation records, alarm records, etc. It can express the set and actual values, cycle number, temperature section, temperature value, time, etc. In digital and graphical form and save them as BMP picture format files, which can be copied by USB or uploaded to the monitoring computer through connection. |
External Connections | Support R232, LAN (network port), GPRS (cell phone) and other ways of communication, special network control software, convenient remote monitoring, and data acquisition. Up to 254 units can be connected, communication speed: 115,200bps max.(optional) |
Timing Control | Two sets of timing output control interfaces, with the setting of up to 65 kinds of output (built-in timer) mode and time control mode. So it can provide according to the program set requirements of the switch signal output, such as test products power on, power off, time settings, etc. The test power supply inside the box needs to be connected to a special power supply system. |
Fault Display | Sixteen groups of fault alarm output, Chinese and English, humanized promoting the cause of failure and troubleshooting methods. |
Regular Maintenance Messages | Regularly pop up the list of routine maintenance and periodic maintenance items. |
Appointment Control | With the program set in advance output on, refrigerant flow control function, control compressor delay, water shortage in advance, automatic light off and many other humane control, without the need for additional time relays. |
Memory Response | With power failure memory automatic reply function can be set to choose to continue to complete the set test or start a new test. Power failure time, the number of times will automatically generate a report record storage, convenient for staff investigation and evaluation. |
Password Lock | Multiple layers of password protection can be set to prevent unauthorized use and changes to internal parameters by non-operators. |
Intelligent Control Functions
Intelligent control function: the central control system can intelligently identify the environmental conditions outside the test chamber (such as temperature, humidity), the test chamber test conditions (such as weight, heat capacity, work heat, etc.), the current temperature in the test chamber, to automatically open or close the corresponding work unit (such as the compressor or electric heating, cooling water, etc.), to achieve a variety of temperature, humidity, accurate control)
High-Temperature Section Balance
The central control system carries out amplification, analog/digital conversion and non-linear correction according to the collected temperature signal in the chamber. The system then compares it with the temperature set value (target value) and calculates the deviation signal through PID. Finally, the output adjustment signal automatically controls the output power of the heater to achieve a dynamic balance between heating and heat dissipation in the test chamber. This ultimately achieves constant temperature.
Refrigeration Pressure Monitoring
The test chamber has a pressure sensor for detecting the working condition of the compressor. It can detect the real-time dynamic pressure during the operation of the compressor. Combined with our special software and excellent working principle, we can ensure the compressor is always in good working condition. All these can greatly improve the reliability of the refrigeration system and extend the service life of its core components (such as compressor, solenoid valve, etc.). At the same time, it can also view the static pressure of the refrigeration system. So that professional engineers can use it to maintain equipment.
Protection function of temperature humidity chamber:
- With studio over-temperature protection.
- With no fuse protection switch, leakage/breakage, or grounding protection.
- Heater over-temperature, over-temperature, over-current protection.
- Compressor overload and overheat protection.
- Fan, motor overheat, overload protection.
- Compressor high and low pressure, overload protection.
- Humidification system water shortage overheats protection.
- System over-current, overload, short-circuit protection device.
- Power AC lightning protection, under-phase, over-voltage, and phase loss protection design.
constant temperature and humidity chamber Random parts
- Operation manual maintenance manual, remote monitoring system computer loading software 1 set
- Test equipment location layout diagram 1 set
- And the company inspects and qualifies all pieces of equipment before delivery.
Conditions of use
Use environment
The ideal ambient temperature for the use of constant temperature and humidity chamber is 5 to 30 degrees,
Power supply voltage
Atmospheric pressure is 80 kPa~106 kPa no strong vibration around.
Connection power 220V/380V AC (±10%), frequency: 50±2%Hz,
single-phase / three-phase, grounding resistance ≤ 4Ω; use 32A air switch
Cooling method
This environmental simulation chamber adopts air-cooled cooling method.
constant temperature and humidity test chamber Configuration list
1 | Temperature and humidity controller | Hardware import software independent research and development | 15 years | |
2 | AC Contactor | Korea LG | 20 years | |
3 | Thermal Relay | Korea LG | 20 years | |
4 | Intermediate Relay | Japan OMRON | 20 years | |
5 | Time Relay | Taiwan CKC | 8 years | |
6 | Over Temperature Protection | Korea Rainbow | 15 years | |
7 | Solid State Relays | Taiwan Shih-Yen | 10 years | |
8 | Temperature and humidity sensors | American Omegas PT100 | 15 years | |
9 | Lighting | Holland Philips | 15 years | |
10 | Earth leakage switch | Astronergy | 15 years | |
11 | Wire Protection Switches | Japan Omron | 15 years | |
12 | Wire and cable | Guangdong Chengtiantai | 15 years | |
13 | Motor motor | Taiwan Ebon | 10 years | |
14 | Wind wheel | Dongguan Taiqiang | 30 years | |
15 | Heat pipe | Taiwan TAIYI | 10 years | |
16 | Compressor | France Taikang/Li Ri | 15 years | |
17 | Condenser | Taiwan Yongqiang | 20 years | |
18 | Evaporator | Taiwan Yongqiang | 20 years | |
19 | Blower | Taiwan Yongqiang | 20 years | |
20 | Heat exchangers | Danfoss, Denmark | 20 years | |
21 | Pressure protection | Danfoss, Denmark | 20 years | |
22 | Drying filter | Danfoss Denmark | 20 years | |
23 | Water pressure protection | Denmark Danfoss | 20 years | |
24 | Oil separator | Emerson, USA | 25 years | |
25 | Refrigerant oil | Emerson, USA | 25 years |
ChiuVention Environmental test chamber After-sales service
- Free training of operators and maintenance personnel for customers (in our company or at the customer’s location).
- The whole machine warranty period: two years. Quarterly maintenance (quarterly in the province to the factory for regular maintenance, outside the province according to consultation)
- A complete maintenance service team provides the fastest and most professional maintenance services (1HR reply for repair reports, 24HR arrival at the factory, problem solving)
- After-sales service line:
FAQ About Constant Temperature And Humidity Chamber
1. Poor air circulation
Poor air circulation inside the test box will affect the distribution of moisture, resulting in uneven humidity. The test box has poor sealing, which causes poor air circulation and prevents humidity from rising. The moisture-proof plate, sealing strips, and elastic contact parts contribute to this issue.
2. Monitoring control system failure
The test box humidity setting is inaccurate, or humidity sensor failure, monitoring, control software failure, etc., may lead to the test box humidity not going up. This is because when the monitoring and control system fails, the humidity inside the test box can not be monitored and adjusted in a timely manner.
3. Removal of incomplete reasons
If there is dust, moisture, or other contaminants in the test box, it will affect air circulation. This situation can lead to uneven humidity, preventing humidity from increasing. To prevent this, clean the test box promptly to maintain a clean and dry internal environment.
4. Humidifier failure
Test box humidifier failure, or humidifier and control system mismatch, will also lead to the test box humidity does not go up. Humidifier failure refers to the humidifier sensor, sprayer, and other parts being damaged or aging, so you need to contact the supplier to overhaul or replace the humidifier.
5. The ambient temperature is too low.
The ambient temperature of the test chamber is too low, which will also affect the rise of humidity. When the temperature difference between the inside and outside of the test box is too large, it will lead to insufficient atmospheric humidity, thus affecting the rise in humidity. At this time, it is necessary to increase the temperature inside the test box to enhance the rate of rise in humidity.
High-temperature Test:
The test chamber can test high temperatures up to 150 °C. If you need higher temperatures, customization is available upon request. This chamber is mainly used to assess how electronic products withstand high temperatures. Test the product’s aging in high-temperature environments to make sure it doesn’t change shape, become dry, or have other negative reactions.
Low-temperature Test:
It can also perform low-temperature tests, capable of reaching minus 70 °C. If you need lower temperature testing, please contact the editor for customization!
Humidity Test:
The programmable constant temperature and humidity test chamber can conduct humidity tests. It can simulate humid climates, with the standard humidity range between 20% and 98% RH.
Constant Temperature and Humidity Test:
This chamber can carry out constant temperature and humidity tests, including high-temperature/high-humidity and low-temperature/low-humidity scenarios. A common example is the Double 85 test, where the chamber is set to 85°C with 85% humidity conditions to assess the reliability of test samples.
Hot and Humid Test:
It can do hot and humid test (alternating hot and humid test, also known as the hot and humid test,) that is to simulate the harsh environmental climate of spring, summer, autumn and winter to test the product is resistant to complex and abnormal changes in the climate, if a long time in such an environment, the product needs to have sufficient resistance to alternating hot and humid capabilities.
Other Tests:
This testing machine can also carry out temperature and humidity cycle test, high and low temperature cross-border test, low temperature and low humidity test, high temperature and high humidity test, high and low temperature cycle test, wet freezing test, thermal cycle test, temperature cycle, and other different test conditions.
Issue Analysis:
- Compressor Water Ingestion Causes
When ice blockage occurs in the constant temperature and humidity test chamber, the technician suggests addressing the heating element’s susceptibility to blockage. This involves releasing fluorine, purging nitrogen-filled drying lines, and re-pumping fluorine. If ice blockages persist, it’s likely due to incomplete evacuation or excess fluorine-contaminated water. Notably, many of these failures stem from the compressor drawing in water. - Chamber Sealing Problem:
Inadequate sealing of the constant temperature and humidity test chamber liner allows a significant amount of airborne water to penetrate the insulation layer. Leakage occurs during refrigerant leakage events. Prolonged operation without compressor shutdown results in negative pressure on the equipment’s low-pressure side, causing substantial water suction into the compressor through leakage points and leading to recurrent ice blockages.
Solution:
Method 1: Carefully apply heat to the compressor and evaporator using an electric stove or light bulb. This facilitates the evaporation of water within the compressor and the system. Subsequently, use a vacuum pump to remove the water along with the air.
Method 2: Weld opens the high-pressure pipe and filters the drier. Allow the compressor to idle 2 to 3 times, utilizing the temperature rise of the compressor to evaporate and discharge water. Each idle session should be around four hours to prevent compressor damage.
It helps assess product quality and reliability and identifies manufacturing defects and weaknesses.
It shows the product decay and degradation process and helps predict its potential lifetime.
Evaluate the response of materials (including biological, industrial, and electronic) to selected conditions.
Constant temperature and humidity test chamber
This chamber is mainly used to test materials in different environmental conditions. It tests materials’ ability to withstand heat, cold, dryness and moisture. The chamber has a precise control system for temperature and humidity. It is used for industrial research, biotechnology testing, and creating simulated environmental conditions. This chamber is widely used in drug and food processing, as well as for aseptic tests, stability checks, and testing the performance, life, and quality of industrial products, raw materials, and plastic, metal, food, medical, aerospace, instrumentation, and vehicle products.
Drug stability test chamber
Pharmaceutical companies use it for testing drugs and new drugs. It includes accelerated tests, high-temperature tests, and bright light exposure tests. These tests assist pharmaceutical companies in selecting programs for testing drug stability. It measures the long-term temperature, humidity, and light conditions needed to evaluate drug failure.
Constant temperature and humidity test chamber humidity does not come down may have a variety of reasons. The following are some common reasons and solutions:
Faulty humidity sensor.
The humidity sensor may be damaged or malfunctioning, resulting in the inability to correctly measure humidity; it is recommended to replace the humidity sensor.
Poor sealing of the test chamber.
If the sealing of the test chamber is not good enough, outside humidity will enter the inside of the test chamber, resulting in humidity cannot be reduced, it is recommended to check the sealing of the test chamber and repair or replace the seals.
External environment humidity.
If the region itself has large humidity, it is easy to reach the saturation temperature in the constant temperature and humidity box, resulting in humidity can not be reduced; it is recommended that the use of saline cups and other humidity adjustment devices to help constant temperature and humidity box to achieve the required humidity.
Refrigeration system problems.
Refrigeration system may have problems, can not cool the air into cold air, humidity can not be reduced, it is recommended to check the refrigeration system work, repair or replacement of faulty parts.
Water tank leakage.
Often use constant temperature and humidity testing machine process, the water tank may leak, which will lead to a drop in humidity, it is recommended to check the water level of the constant temperature and humidity testing machine water tank, add enough water at any time.
First, Temperature Control
Constant temperature and humidity machine temperature control is to ensure the normal operation of the equipment is one of the important factors. In the debugging temperature control, need to pay attention to the following points:
- Set a reasonable temperature value. According to the actual demand, set a reasonable temperature value, in general should not exceed the maximum temperature value of the equipment.
- Check the sensor position. The location of the sensor placement should be close to the inside of the equipment to avoid external temperature interference.
- Adjust the scale factor. According to the actual measurement, adjust the scale factor to ensure control accuracy.
Second, Humidity Control
The humidity control of constant temperature and humidity machine is also very important. When debugging humidity control, you need to pay attention to the following points:
- Set a reasonable humidity value. According to the actual demand, set a reasonable humidity value, generally should not exceed the maximum humidity value of the equipment.
- Check the sensor location. The location of the sensor placement should be close to the inside of the equipment to avoid external humidity interference.
- Adjust the scale factor. According to the actual measurement, adjust the scale factor to ensure control accuracy.
- The machine installation and set up to pay attention to not let dust, wire, iron filings or other things into, otherwise it will occur misoperation or failure.
- The wiring must be correct, must be grounded. Not grounded may cause electric shock, false action accidents, abnormal display or large error in measurement.
- Check the screws and fixing bracket regularly, please don’t use it in loose condition.
- Do not use the machine if you find it damaged or deformed when opening the box.
- Ventilation holes of the machine body need to be kept clear to avoid malfunction, abnormal action, reduced life span and fire.
- Don’t disassemble, process, modify or repair the machine without authorisation, otherwise there will be a danger of abnormal action, electric shock or fire.
- This product is non-explosion-proof, please do not use it in the bad environment of combustible or explosive gas.
- In order to avoid machine failure, please provide power supply within the rated voltage range.
- In order to prevent electric shock or produce false operation and failure, please do not turn on the power before the end of installation and wiring.
① Compressor damage or not open, replace the compressor and check the control compressor line and control components are damaged
② Refrigerant leakage, with nitrogen leak detection method to find the leak, welding, vacuum, add refrigerant, re-commissioning
③ Solenoid valve abnormal action, replace the solenoid valve, check the solenoid valve control line
④Capillary tube clogging, replace the capillary tube, replace the filter drier, with nitrogen blowing clean condensing system impurities, add refrigerant debugging
⑤ Condenser icing, heating and drying the water in the box, and then cool down
⑥ Bad heat dissipation, the use of equipment at the site to install the appropriate power of the air conditioning cooling or open the doors and windows so that the air can circulate
- First, its direct evaporative cooler surface frost or ice conditions, thus increasing the heat transfer thermal resistance to affect the heat transfer effect, thus making the evaporation temperature gradually reduced so that the evaporation pressure is reduced.
- Second, in the constant temperature and humidity test chamber of the refrigeration system is a dirty blockage, and especially for the Freon system, and because of the dirt will make the filter drier and the finer piping clogged, so the system will exist in the water to affect the expansion valve to produce the phenomenon of ice blockage.
- Third, the refrigerant in the refrigeration system is insufficient.
- Fourth, the water-cooled system of cooling water is too much so that the amount of refrigerant is too small, and must be adjusted to the flow of cooling water and refrigerant.
- Fifth, the load adjustment switch opening degree is not enough, the cooling capacity of the refrigeration equipment and is greater than the required heat load.
- Constant temperature and humidity chamber sealing degree
If the box sealing strip is not customised gap, or thermostat box door leakage, will greatly affect the uniformity of the temperature of the test box, so the sealing strip for the test box is quite strict requirements, must have the characteristics of high temperature and low temperature.
The solution to the uneven temperature: pay attention to the sealing of the box, to prevent local air leakage, should choose the excellent performance of the thermal insulation materials, quality assurance of the thermal insulation material is the key point of the accurate uniformity of the constant temperature and humidity box test box insulation materials if not handled well, will directly lead to the box uniformity deviation is too large. - Constant temperature and humidity box structure
Constant temperature and humidity chamber in the internal structure, space planning is sometimes difficult to achieve uniform symmetrical structure, affecting the indoor heat convection, will lead to the internal temperature uniformity error.
To solve the problem of temperature unevenness: pay attention to the volume, weight and placement of the sample, the relevant standards provide for the total volume of the sample is less than 1/5 of the internal, to leave enough ventilation space, in the wind surface of the sample area should be less than 1/3 of the wind cross-section, can not be placed on the test products around the air ducts, which will seriously affect the wind cycle, the test samples should be placed steadily to ensure that the placement of the smooth.
Attention should be paid to the air convection inside the box, when doing the test, if the test object is too large, or placed in an inappropriate location and way, will also produce a large temperature uniformity deviation. - Constant temperature and humidity chamber circulation system
Constant temperature and humidity chamber through the wind circulation system to improve the temperature uniformity inside the box, air conditioning duct at the rear of the box, through the heating tube to heat the air after the long axis motor drives stainless steel multi-wing centrifugal wind wheel, stirred evenly, and then through the louvre outlet to achieve temperature uniformity.
The solution to the uneven temperature: reduce the temperature difference between the air supply, reduce the temperature difference between the air supply can reduce the impact of the airflow on the temperature field in the working room, can be more effective to protect the temperature difference. And increase the amount of air supply can both reduce the temperature difference between the air supply and ensure that the reduction of indoor air flow. - Constant temperature and humidity box internal heat transfer
Due to the test box wall has a threading hole, detection holes, test holes and other local heat transfer, so that the box temperature is not uniform, so that the radiation convection heat transfer is not uniform, affecting the temperature uniformity.
The solution to the uneven temperature: improve the control accuracy of the constant temperature and humidity environment box, reduce temperature fluctuations, for the temperature rise process of the test box, the heating power PID continuous adjustment can reduce temperature fluctuations; for the cooling process of the test box, in order to reduce the temperature fluctuations, usually using a thermal balance method of temperature control. For the cooling process of the test chamber, in order to reduce temperature fluctuations, the heat balance method of temperature control is usually used.
There may be several reasons why the constant temperature and humidity test chamber does not cool:
- The temperature setting is too high: if the temperature set in the test chamber is too high, resulting in the temperature inside the test chamber being higher than the target temperature, the refrigeration system will not start.
- Low ambient temperature: if the ambient temperature around the test box is too low, the refrigeration system will not start. This may be because the test chamber is placed in too cold an environment, or the test chamber refrigeration system temperature sensor failure.
- Refrigeration system failure: the test chamber refrigeration system may be faulty, such as refrigerant leakage, refrigeration compressor failure, etc., resulting in the normal cooling.
- Low humidity setting: if the humidity setting of the test chamber is too low, the relative humidity inside the test chamber may be lower than the target humidity, and the refrigeration system will not start.
In the case of the test box does not cool, you need to first rule out the above possibilities, and then take the appropriate maintenance measures.
1. Testing the performance of products under various temperature and humidity conditions
Constant temperature and humidity test chamber can simulate a variety of temperature and humidity environments, such as high temperature and high humidity, low temperature and low humidity, high temperature and low humidity, etc., for testing the performance of products in these environments. Through the test, the performance, reliability and stability of the product in various environmental conditions can be assessed, so as to provide a basis for product design and improvement.
2. Testing the weather resistance and adaptability of materials
Constant temperature and humidity test chamber can simulate the temperature and humidity changes in the natural environment, used to test the weather resistance and adaptability of materials. Through the test, it can assess the performance of materials in different environmental conditions, such as whether deformation, discolouration, cracking and other phenomena, so as to provide a basis for the selection and application of materials.
3. Testing product packaging and protection measures
Constant temperature and humidity test chamber can simulate a variety of environmental conditions, such as high temperature and high humidity, low temperature and low humidity, etc., for testing product packaging and protective measures. Through the test, it can assess whether the packaging materials, sealing performance and protective measures of the product can effectively protect the product from the influence of environmental factors, thus improving the reliability and service life of the product.
4. Testing the biological safety of products and biomedical materials
Constant temperature and humidity test chamber can simulate the biological safety and biomedical material performance under various temperature and humidity conditions. Through the test, it can assess the biological safety of products and biomedical material performance, such as whether it will cause infection, spread disease, etc., so as to provide a basis for product safety and medical applications.
5.Testing the reliability and stability of electronic products
Constant temperature and humidity test chamber can simulate the performance of electronic products under various temperature and humidity conditions. Through the test, the reliability and stability of electronic products can be assessed, such as whether the phenomena of circuit short-circuit, disconnection, battery leakage, etc., thus providing the basis for the quality and reliability of electronic products.
6.Testing the performance and reliability of medical equipment
Constant temperature and humidity test chamber can simulate the performance of medical devices under various temperature and humidity conditions. Through testing, the performance and reliability of medical devices can be assessed, such as whether it can accurately measure the patient’s physiological parameters, whether it can effectively transfer heat, and so on, so as to provide a basis for the quality and safety of medical devices.
7. Testing the storage and transport conditions of food
Constant temperature and humidity test chambers can simulate food storage and transport environments under various temperature and humidity conditions. Through the test, the quality and safety of food in these environments can be assessed, such as whether deterioration, decay and other phenomena will occur, so as to provide a basis for the storage and transport of food.
8. Testing the stability and adaptability of cosmetics
Constant temperature and humidity test chamber can simulate the performance of cosmetics under various temperature and humidity conditions. Through the test, the stability and adaptability of cosmetics can be assessed, such as whether separation, precipitation and other phenomena will occur, thus providing a basis for the quality and safety of cosmetics.
9. Testing the performance and reliability of new energy products
Constant temperature and humidity test chamber can simulate the performance of new energy products under various temperature and humidity conditions. Through testing, the performance and reliability of new energy products can be assessed, such as the photoelectric conversion efficiency of solar panels, wind power generation equipment, operational stability, etc., so as to provide a basis for the development and application of new energy products.
10. Provide experimental data and support for scientific research
Constant temperature and humidity test chamber can simulate a variety of temperature and humidity conditions of the environment, to provide experimental data and support for scientific research. For example, in materials science, biology, physics and other fields of research, need to simulate different temperature and humidity conditions of the experimental environment, in order to explore the nature of various materials and application prospects. Through the test of constant temperature and humidity test chamber, it can provide accurate and reliable experimental data and support for scientific research.
Constant temperature and humidity test chamber maintenance need to pay attention to the following points:
- Regular cleaning: The internal and external cleaning of the test box should be carried out frequently, you can use a clean cloth or soft brush cleaning, do not use chemical solvents.
- Maintenance of the constant temperature and humidity system: The parts of the constant temperature and humidity system need to be checked and replaced regularly to ensure the normal operation of the system.
- Maintaining the heating system: The heaters and sensors of the heating system need to be inspected and cleaned regularly to ensure that they work properly.
- Maintain the refrigeration system: The compressor and condenser of the refrigeration system need to be inspected and cleaned regularly to ensure its proper functioning.
- Ensure the safety of the power supply: The power supply of the test chamber needs to be checked and maintained regularly to ensure its safety and reliability.
- Regular calibration: The temperature and humidity sensors inside the test chamber need to be calibrated regularly to ensure the accuracy of the test results.
1.Product Performance Verification: Evaluate and verify the performance, reliability and durability of products or materials under specific temperature and humidity conditions by simulating these conditions.
2. Reliability testing: Ensure that the product can work properly even in extreme environments, so as to improve the reliability of the product.
3. Quality control: Discover potential problems and defects, repair them in time and reduce product failure rate.
4.Material Evaluation: Evaluate the performance differences of materials under different environmental conditions, optimise product design, and improve product performance and competitiveness.
5. Simulate the actual use of the environment: simulate the temperature and humidity of the product work, storage environment, to understand whether the product performance in all aspects of the requirements.
6. Compliance with industry standards: Ensure that the products comply with the relevant standards and regulations to increase the competitiveness of the products in the market.
7. Accelerated life test: By improving the environmental conditions, such as temperature and humidity, the life and reliability of the product can be assessed in a shorter period of time.
In short, constant temperature and humidity test is an important environmental reliability test, which provides an important means to assess and verify the performance, reliability and stability of products or materials, and helps enterprises to assess the performance of products in different environmental conditions, predict product life and reliability, and optimise product design.
1、Temperature range
Rapid temperature change test chamber, temperature range: -20 ~ +150 ° C, -40 ° C ~ +150 ° C, -70 ° C ~ +150 ° C; rapid temperature change range: -60 ° C ~ +85 ° C, +85 ° C ~ -60 ° C (that is, only in this range is able to do the rapid change of temperature, the other temperatures can be done, but can not reach the rapid change of the temperature rate)
Constant temperature and humidity test chamber, temperature range: -20 ℃ ~ +150 ℃, -40 ℃ ~ +150 ℃, -70 ℃ ~ +150 ℃
2、Rate of temperature rise/fall
Rapid temperature change test chamber has relatively fast requirements for the rate of temperature rise and fall, while the constant temperature and humidity test chamber temperature rise and fall rate is relatively much smaller.
Rapid temperature change test chamber temperature rise and fall rate is divided into two kinds, one for the linear temperature rise and fall 3 ℃ -15 ℃ / min, linear distribution is uniform, there are rules; the other kind of non-linear temperature rise and fall 3 ℃ -15 ℃ / min, non-linear distribution is not uniform, irregular to take the average value. (There are 3 ℃ / min, 5 ℃ / min, 8 ℃ / min, 10 ℃ / min, 15 ℃ / min, 3 ℃ ~ 15 ℃ / min between the user can choose according to their own requirements for testing conditions)
Constant temperature and humidity test chamber has a limited rate of temperature rise and fall, temperature rise: 3 ℃ / min ( -20 ℃ ~ +100 ℃ about 35min ), cooling: 1 ℃ / min ( +20 ℃ ~ -20 ℃ about 45min )
3、Humidity range
Rapid temperature change test chamber humidity range is optional, that is to say, you can do humidity, you can not do humidity, according to the customer’s requirements to customise;;
Constant temperature and humidity test chamber humidity range is: 20% ~ 98% R.H. / 30% ~ 98% R.H. (10% ~ 98% R.H. / 5% ~ 98% R.H. for the special selection of conditions), that is to say, it must have humidity.
4、Cooling system
Rapid temperature change test chamber using water-cooled cooling, because it is too fast temperature change;
Constant temperature and humidity test chamber test box using air-cooled or water-cooled, generally small boxes using air-cooled, large boxes using water-cooled.
Vertical is with a compressor, and desktop is not with a compressor, because it does not come with a compressor, so it does not have the function of refrigeration this effect.
The vertical temperature range will be greater than the desktop temperature range, can be done below the low temperature, while the desktop can only be done above room temperature, generally more common desktop constant temperature and humidity box is desktop, the temperature range is different, the range of humidity will vary greatly, vertical humidity range will be wider than the desktop range, but the vertical must be slightly higher than the desktop cost.
1. Different uses
High and low temperature test chamber is mainly used to test the degree of product tolerance in high temperature, low temperature and other extreme environments, to verify the product’s heat resistance, cold resistance and moisture resistance. Constant temperature and humidity chamber is mainly used to simulate different climatic conditions in a stable environment, and test the performance of products in a long-term harsh environment.
2. Different temperature control methods
High and low temperature test chamber generally use compression refrigeration to achieve high and low temperature control, and usually equipped with a fan circulation system to uniformly transfer the temperature. Constant temperature and humidity chamber adopts advanced PID control technology, through the control of water tank heating or refrigeration to achieve temperature control, and is equipped with humidity sensors to control humidity.
3. Different ways of use
The use of high and low temperature test chamber scene is usually placed in the machine to achieve the set temperature, observe and test its performance in this temperature conditions. Constant temperature and humidity chambers need to maintain a constant temperature and humidity for a long time to simulate the real use of the scene, usually need to carry out several days of testing to get reliable data.
First of all, from the appearance, desktop constant temperature and humidity test chamber is usually a rectangular or square box, the whole presents a lower height, can be placed in the laboratory on the table. Vertical constant temperature and humidity test chamber presents a higher height, similar to a column, need to be placed on the ground.
Secondly, from the use of the way to see, desktop constant temperature and humidity test chamber is usually through the top of the open cover for the placement of samples and take out, the operation is more convenient. While the vertical constant temperature and humidity test chamber is usually through the front door for the placement and removal of samples, need to bend or squat to operate.
In addition, from the point of view of space utilisation, desktop constant temperature and humidity test chamber usually takes up less space, suitable for laboratory space is limited in the case of use. While the vertical constant temperature and humidity test chamber occupies a larger space, suitable for laboratory space is more spacious in the case of use.
Finally, from the price point of view, desktop constant temperature and humidity test chamber is usually cheaper, suitable for users with limited budget. While the vertical constant temperature and humidity test chamber is more expensive, suitable for users with a more abundant budget to choose.
1. A kind of energy saving and consumption reduction environment simulation equipment, the compressor selects R404A medium and low temperature compressor;
2. An energy-saving environment simulation equipment, the principle is that the electronic expansion valve automatically adjusts the flow size of the refrigeration medium, and then flows through the evaporator to achieve real-time adjustment of the size of the refrigeration capacity, reduce the heating power output, so as to achieve energy-saving and consumption reduction;
3. A kind of energy saving and consumption reduction environment simulation equipment, the principle is that, the other end of the capillary tube is connected to the compressor low pressure circuit, to prevent the compressor low pressure end of the high temperature phenomenon, and damage to the compressor;
4. An energy-saving environmental simulation equipment, the principle is that the filter drier effectively adsorbs water in the circuit as well as filtering solid impurities, to prevent blockage of the pipeline. Then flow through the solenoid valve
5. A kind of energy-saving environment simulation equipment, the principle is that, when the absorption temperature is too low, open the solenoid valve flow through the capillary high temperature and high pressure gaseous media, improve the evaporator inlet temperature, to ensure that the system operates normally;
6. A kind of energy saving and consumption reduction environment simulation equipment, the principle is that, the drying filter and the solenoid valve is connected to a high pressure switch at any position between. When the system pressure is too high, the function of protecting the compressor.
Firstly, the energy-saving constant temperature and humidity tester adopts advanced energy-saving technology, which can save energy while maintaining stable temperature and humidity control. It adopts a highly efficient equipment cooling system, which effectively radiates heat out and avoids the waste of energy. Compared with traditional test chambers, energy-saving test chambers can reduce energy consumption and lower operating costs, thus saving users a lot of electricity expenses.
Secondly, the energy-saving constant temperature and humidity test chamber also has an intelligent control function, which can realise precise temperature and humidity control and has automatic adjustment function. It is equipped with advanced temperature and humidity sensors and control system, which can monitor the temperature and humidity changes inside the test chamber in real time and automatically adjust according to the set parameters. This intelligent control function not only improves the stability and accuracy of the test chamber, but also saves human resources and improves work efficiency.
In addition, the energy-saving constant temperature and humidity test chamber also has good sealing performance and heat insulation performance. It adopts high-quality sealing materials and heat insulation materials, which can prevent heat leakage and temperature and humidity interference, and ensure the stability of temperature and humidity inside the test chamber. Excellent sealing performance and thermal insulation not only improves the efficiency of the test chamber, but also improves the accuracy and reliability of product testing.
The energy-saving constant temperature and humidity test chamber also has a long service life and low failure rate. It adopts corrosion-resistant materials and advanced manufacturing process, which has good durability and stability. Under normal use and maintenance conditions, the energy-saving test chamber can run stably for a long time and is not easy to fail, thus greatly reducing the cost of repair and replacement equipment.
In addition, the energy-saving constant temperature and humidity test chamber also has flexible operability and diversified functions. It is equipped with user-friendly operation interface and multiple test modes, which can meet the needs of different users. Users can flexibly set the temperature and humidity parameters and test time according to the specific test requirements to achieve a variety of test objectives. This flexible operability and diversified functions make the energy-saving test chamber widely used in the R&D and production process of various industries.
Environmentally friendly: modern constant temperature and humidity test chambers usually use environmentally friendly refrigerants, such as R-134a, R-404A, etc. These refrigerants do not destroy the ozone layer, so they have a higher degree of environmental protection.
High-efficiency refrigeration system: constant temperature and humidity test chamber usually adopts new high-efficiency refrigeration technology, such as frequency conversion compressor, heat pump technology, etc. These technologies can improve the efficiency of the refrigeration system and reduce energy consumption.
Heat pump circulation system: the heat pump circulation system can recover the thermal energy generated inside the test chamber, and convert it into heating energy, further reducing energy waste.
High-efficiency heating system: constant temperature and humidity test chamber using the heating system usually infrared or thermal oil and other high-efficiency heating technology, these technologies can reduce the heating system energy consumption.
Timing function: constant temperature and humidity test chamber usually has a timing function, can be set according to the time to start and stop, reduce unnecessary energy consumption.
Temperature control technology: modern constant temperature and humidity test chamber usually adopts intelligent temperature control technology, which can accurately control the internal temperature and humidity of the test chamber to avoid energy waste.
Equipment automation: modern constant temperature and humidity test chamber usually adopts automation control system, which can realise the automatic control and monitoring of the equipment and further reduce the energy consumption.